Aurora ramps up production: 20 driverless trucks a week starting in December

Edited by: Tetiana Pin

Aurora Innovation, one of the leaders in developing autonomous-driving systems for commercial vehicles, expects to reach an assembly rate of 20 driverless trucks per week as early as the beginning of December. This marks a transition from pilot batches to genuine serial production, and the company’s ability to meet its fleet targets depends in large part on achieving this pace.

In its third-quarter 2026 report, published on 28 October, Aurora said that more than 20 driverless vehicles had already been built and were gradually being added to its active fleet. Its partner Roush handles assembly on the chassis of production trucks: it installs the Aurora Driver kit and is building production capacity with Aurora for more than 1 000 vehicles a year. For now, the platform is the International LT Series tractor. According to management, the rollout was slowed by material shortages, component-quality problems, and issues during final testing, putting the schedule about six weeks behind. The company says it is addressing these problems, including by seeking alternative suppliers, but has not yet announced that they have been fully resolved.

At the same time, Volvo is integrating Aurora Driver directly into its factory assembly line, while Aurora is preparing full-scale industrial assembly together with PACCAR. Volvo Autonomous Solutions plans to launch driverless trucks equipped with the system in the first quarter of 2027 and deploy more than 300 vehicles over the course of the year, while full-scale industrial production at Volvo is expected in 2028.

Important news also came from the US regulator. The Federal Motor Carrier Safety Administration (FMCSA) issued a five-year exemption allowing driverless tractors to use flashing yellow beacons on their cabs instead of the familiar roadside triangles. It is in effect from 7 October 2026 through 7 October 2031. It is available not only to Aurora but to any Level Four autonomous-truck operator that notifies the agency in advance. Aurora had previously operated under a series of temporary three-month permits, and during testing the beacons were used on 34 vehicles that covered more than 500 thousand miles.

There is demand from carriers, but for now it takes the form of preliminary agreements. Charger Logistics signed a nonbinding memorandum of intent: the company wants to buy up to 500 vehicles equipped with Aurora Driver, with deliveries planned for 2027–2028. The deal builds on a contract signed in July, under which Charger is already launching driverless runs on the Dallas–Laredo route. Under the Driver as a Service model, the carrier owns the truck and pays Aurora for the driving. Aurora says its driverless vehicles have covered more than 500 thousand commercial miles without a driver, and that every delivery since the program began has been made on time. These are Aurora’s figures, not the result of independent verification.

The schedule has already slipped, however. The target of 200 driverless vehicles, previously set for the end of 2026, has been pushed back to the end of February 2027. Because of the delay, Aurora expects revenue for 2026 of about 9 million dollars: a substantial increase over the previous year, but below its earlier forecast. The company does have enough cash for now: at quarter-end, it had more than a billion dollars in cash and short-term investments. In the fourth quarter, cash outflow is forecast to rise to about 250 million dollars, compared with 170 million in the third quarter, mainly because vehicle production is ramping up.

The next milestones are more than 1 000 driverless trucks in operation by the end of 2027, and at least 30 thousand by 2030. To get there, Aurora is moving customers to a truck-ownership model, while the second-generation kit, the company says, should cost considerably less than the first.

What does this mean for everyday players in the market? Carriers will get more predictable routes that can operate around the clock, while autonomous systems take over some of the routine work behind the wheel. The company says its robot driver does not need breaks mandated by hours-of-service rules, potentially allowing more than 20 hours of vehicle operation each day. But the actual volumes still need to be proven. The contract with Charger is not yet final, and the program depends on its manufacturing partners: Roush, Volvo, and PACCAR. The next near-term test is the December pace of 20 vehicles per week.

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Sources

  • Aurora to fit 20 driverless trucks a week from December

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