BUSAN - LG Electronics' LG Smart Park in Changwon, South Korea, is gaining global attention for its advanced robotic technology.
Equipped with hundreds of robots, the facility exemplifies how cutting-edge automation enhances efficiency and precision in the production of electronic devices, from assembly to packaging. Recognized as a Lighthouse Factory by the World Economic Forum (WEF) in 2022, LG Smart Park represents a massive digital transformation that began in 2017, making it one of the world's most advanced factories.
The factory integrates fourth industrial revolution technologies, including the Internet of Things (IoT), big data, artificial intelligence (AI), and robotics. Since 2018, WEF has selected Lighthouse Factories biannually, with LG Smart Park and LG's facility in Tennessee, USA, receiving accolades in 2022 and 2023, respectively.
Key innovations at the site include a three-dimensional logistics system and edge computing-based analytics. This technology can accurately predict product or component defects, enhancing manufacturing efficiency and enabling LG to proactively respond to changing consumer demands.
Another advancement is the implementation of Digital Twin technology, which creates a virtual production environment for real-time scenario simulations. The Digital Twin analyzes data every 30 seconds and can detect potential issues, such as material shortages, up to 10 minutes in advance, allowing staff to act before problems arise.
This technology has successfully reduced defective product returns by 70 percent from 2020 to 2021 while improving overall product quality and production efficiency.
“LG Smart Park is a testament to our strong commitment to adopting revolutionary technologies as a global leader in the home appliance market,” said Jeongyon Kim, Leader of H&A Smart Park exhibition Operation Part, during the LG Press Tour on November 6, 2024.
The facility also features an overhead conveyor system that optimizes factory space usage and reduces warehouse needs by 30 percent compared to conventional logistics systems. 5G-enabled Automated Guided Vehicles (AGVs) efficiently transport heavy materials up to 600 kg, while overhead conveyors handle smaller parts weighing up to 30 kg.